{"id":60,"date":"2023-07-14T20:49:52","date_gmt":"2023-07-14T12:49:52","guid":{"rendered":"https:\/\/briquette-machines.com\/?p=60"},"modified":"2026-07-10T18:20:36","modified_gmt":"2026-07-10T10:20:36","slug":"barbecue-charcoal-production-line","status":"publish","type":"post","link":"https:\/\/briquette-machines.com\/ms\/barbecue-charcoal-production-line\/","title":{"rendered":"Barisan Pengeluaran Arang Barbeku"},"content":{"rendered":"
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A barbecue charcoal production line <\/mark><\/strong>is an integrated system that converts charcoal powder into finished charcoal briquettes. When using charcoal powder as raw material, this complete setup processes up to 20 tons of charcoal per hour <\/mark><\/strong>through 6 sequential stages: crushing, mixing, briquetting, drying, and packaging.<\/p>

\"Fully
Fully Automatic Barbecue Charcoal Production Line<\/figcaption><\/figure> <\/div>

The BBQ charcoal processing plant transforms charcoal powder into uniform charcoal balls ready for market. Each machine in the line serves a specific function, ensuring consistent quality and maximum output. For operations starting from raw wood logs, the line can be expanded with chipping, drying, and carbonization stages, producing up to 500 kg\/hour <\/mark><\/strong>of finished charcoal.<\/p>

Bahan Mentah dalam Barisan Pengeluaran Arang Barbeku<\/h2>

Dalam barisan pengeluaran arang barbeku, bahan mentah yang biasa digunakan termasuk balak kayu, habuk papan, tempurung kelapa, buluh, dll. Setiap jenis bahan mentah menawarkan kualiti yang unik dan menyumbang kepada pengeluaran arang barbeku berkualiti tinggi.<\/p>

\"buluh\"
buluh<\/figcaption><\/figure>
\"tempurung
tempurung kelapa<\/figcaption><\/figure>
\"log\"
log<\/figcaption><\/figure> <\/figure>

What Types of Finished Products Can a Barbecue Charcoal Production Line Produce?<\/strong><\/h2>

A barbecue charcoal production line can produce charcoal briquettes in a variety of shapes and sizes to meet different market demands. Common finished products include pillow-shaped, hexagonal, cylindrical, square, spherical, and stick charcoal<\/strong>. The final shape depends on the molding machine and mold selected. These charcoal products are widely used for household BBQs, restaurants, outdoor grilling, camping, and commercial catering because they burn evenly, generate high heat, and produce less smoke and ash. Different shapes also provide advantages in packaging, transportation, and burning performance for various applications.<\/p>

\"kilang
kilang pemprosesan arang BBQ<\/figcaption><\/figure>
\"briket
briket arang<\/figcaption><\/figure> <\/figure>

What Equipment Is Included in a Complete BBQ Charcoal Production Line?<\/h2>

This charcoal briquette production line includes 28 machines working together as one system. Here is the full equipment breakdown:<\/p>

Nama Peralatan<\/th>Kuantiti<\/th><\/tr><\/thead>
Pemotong kayu gendang<\/td>1 set<\/td><\/tr>
10m\u00b3 wood chip storage bin<\/td>1 set<\/td><\/tr>
15m belt conveyor (to dryer)<\/td>1 set<\/td><\/tr>
8m belt conveyor<\/td>1 set<\/td><\/tr>
Rotary drum dryer<\/td>1 set<\/td><\/tr>
Continuous carbonization furnace<\/td>1 set<\/td><\/tr>
Charcoal powder hopper conveyor<\/td>1 set<\/td><\/tr>
Charcoal powder crusher<\/td>1 set<\/td><\/tr>
6m screw conveyor (to storage bin)<\/td>1 set<\/td><\/tr>
2-3m\u00b3 charcoal powder storage bin<\/td>1 set<\/td><\/tr>
5m belt conveyor<\/td>1 set<\/td><\/tr>
Automatic weighing machine<\/td>1 set<\/td><\/tr>
SL-15 intermediate storage bin<\/td>1 set<\/td><\/tr>
Binder weighing machine<\/td>1 set<\/td><\/tr>
5m batching belt conveyor<\/td>1 set<\/td><\/tr>
Water weighing equipment<\/td>1 set<\/td><\/tr>
Wheel mill mixer<\/td>2 sets<\/td><\/tr>
5m mixed charcoal belt conveyor<\/td>1 set<\/td><\/tr>
1-2t\/h intermediate storage bin<\/td>1 set<\/td><\/tr>
5m briquette press feed belt<\/td>1 set<\/td><\/tr>
Charcoal ball press machine<\/td>1 set<\/td><\/tr>
5m waste return belt conveyor<\/td>1 set<\/td><\/tr>
5m wet charcoal ball feed belt<\/td>1 set<\/td><\/tr>
Mesh belt dryer<\/td>1 set<\/td><\/tr>
5m finished product belt conveyor<\/td>1 set<\/td><\/tr>
Finished product storage bin<\/td>1 set<\/td><\/tr>
Automatic packaging machine<\/td>1 set<\/td><\/tr>
Electrical control system<\/td>2 sets<\/td><\/tr><\/tbody><\/table><\/figure>
\"Large
Large Industrial Barbecue Charcoal Production Line<\/figcaption><\/figure> <\/div>

Core Equipment Technical Parameters<\/h2>

The following table shows detailed specifications for the 8 key machines in this barbecue charcoal production line:<\/p>

Peralatan<\/th>Spesifikasi Teknikal<\/th>Kuantiti<\/th><\/tr><\/thead>
Pemotong Kayu Drum<\/strong><\/td>Model:<\/strong> SL-216
Kuasa:<\/strong> 55 kW
kapasiti:<\/strong> 7-8 tons\/hour
Configuration:<\/strong> includes 6m feed
conveyor + 8m discharge conveyor
Berat:<\/strong> 4.5 tons
Blades:<\/strong> 2-3 pieces
Fungsi:<\/strong> crushes wood logs into
uniform chips<\/td>		1 set<\/td><\/tr>
Rotary Drum Dryer<\/strong><\/td>Model:<\/strong> SL-1200
Kuasa:<\/strong> 4+18.5 kW
kapasiti:<\/strong> 1,500-2,000 kg\/hour
Drum size:<\/strong> \u03c61.2m \u00d7 12m
Berat:<\/strong> 6 tons
Fungsi:<\/strong> dries wood chips to 8-10%
moisture content for carbonization<\/td>		1 set<\/td><\/tr>
Relau Karbonisasi Berterusan<\/strong><\/td>Model:<\/strong> SL-1200
kapasiti:<\/strong> 500 kg\/hour
Kuasa:<\/strong> 25 kW\/hour
Working method:<\/strong> continuous production
Heating fuel:<\/strong> LPG \/ natural gas
Berat:<\/strong> 13 tons
Fungsi:<\/strong> carbonizes dried wood into
charcoal under high temperature<\/td>		1 set<\/td><\/tr>
Charcoal Powder Crusher<\/strong><\/td>Model:<\/strong> SL-600
Kuasa:<\/strong> 30 kW
kapasiti:<\/strong> 1,000 kg\/hour
Output size:<\/strong> 1- 10 mm
Berat:<\/strong> 2 tons
Fungsi:<\/strong> crushes charcoal blocks into
fine powder for mixing<\/td>		1 set<\/td><\/tr>
Wheel Mill Mixer<\/strong><\/td>Model:<\/strong> SL-1500
Power per unit:<\/strong> 7.5 kW
kapasiti:<\/strong> 500 kg\/hour per unit
Size:<\/strong> \u03c61,500 \u00d7 1,350mm (height)
Weight per unit:<\/strong> 1 ton
Fungsi:<\/strong> thoroughly mixes charcoal
powder, binder, and water to improve
density and uniformity<\/td>		2 sets<\/td><\/tr>
Mesin Tekan Bola Arang<\/strong><\/td>Model:<\/strong> SL-290
Kuasa:<\/strong> 5.5 kW
kapasiti:<\/strong> 1,000 kg\/hour
Size:<\/strong> 1,570 \u00d7 1,210 \u00d7 1,400mm
Berat:<\/strong> 750 kg
Fungsi:<\/strong> presses mixed charcoal into
ball-shaped briquettes<\/td>		1 set<\/td><\/tr>
Pengering Jalur Jala<\/strong><\/td>Model:<\/strong> SL-65
Drying chamber size:<\/strong> 6m \u00d7 2.2m \u00d7 2.8m
kapasiti:<\/strong> 1,000 kg\/hour
Structure:<\/strong> 5-layer 2m-wide mesh belt
with feed\/discharge belts
Configuration:<\/strong> includes independent
electrical control cabinet
Berat:<\/strong> 7 tons
Fungsi:<\/strong> dries wet charcoal balls to
final moisture standard<\/td>		1 set<\/td><\/tr>
Automatic Packaging Machine<\/strong><\/td>Model:<\/strong> SL-50Kuasa:<\/strong> 1.1 kW
Packaging spec:<\/strong> 10-50 kg\/bag
Packaging speed:<\/strong> 4-6 bags\/minute
Size:<\/strong> 650 \u00d7 1,250 \u00d7 2,050mm
Berat:<\/strong> 600 kg
Configuration:<\/strong> includes conveyor,
sewing machine, hopper, air compressor,
feeding machine
Fungsi:<\/strong> automatically weighs and
bags finished charcoal<\/td>		1 set<\/td><\/tr><\/tbody><\/table><\/figure>
\"BBQ
BBQ Charcoal Production Plant Layout<\/figcaption><\/figure> <\/div>

How Does a Barbecue Charcoal Production Line Work Step by Step?<\/h2>

This BBQ charcoal production line operates as a continuous 500 kg\/hour system. The process flows through 8 distinct stages.<\/p>

Step 1: Raw Material Chipping<\/h3>

Wood logs enter the drum wood chipper<\/a><\/strong> (model SL-216). The machine uses 2-3 rotating blades to break logs into uniform chips. A 6m feed conveyor and 8m discharge conveyor move chips to the 10m\u00b3 storage bin.<\/p>

\"pemotong
pemotong kayu dram<\/figcaption><\/figure> <\/div>

Step 2: Raw Material Drying<\/h3>

Chips travel via a 15m belt conveyor into the rotary drum dryer <\/a><\/strong>(model SL-1200). The 12-meter drum rotates while hot air circulates inside. This reduces moisture content from 30-40% down to 8-10%, which is the optimal range for carbonization.<\/p>

\"Pengering
Pengering habuk papan<\/figcaption><\/figure> <\/div>

Step 3: High-Temperature Carbonization<\/h3>

Dried chips enter the continuous carbonization furnace<\/a><\/strong> (model SL-1200). Inside the furnace, chips move through a high-temperature zone (800-1000\u00b0C) in an oxygen-free environment. The furnace uses LPG or natural gas as heating fuel. After 2-3 hours, the chips transform into charcoal.<\/p>

\"Newest
Newest Continuous Carbonization Furnace Factory Direct Sale<\/figcaption><\/figure> <\/div>

Step 4: Charcoal Powder Preparation<\/h3>

Charcoal blocks pass through the crusher (model SL-600). The machine grinds blocks into 1- 10 mm powder. A 6m screw conveyor transports powder to the 2-3m\u00b3 storage bin for temporary storage.<\/p>

\"Biomass
Biomass BBQ Charcoal Production Equipment<\/figcaption><\/figure> <\/div>

Step 5: Batching and Mixing<\/h3>

Charcoal powder, binder (usually cassava starch), and water are weighed separately using automatic weighing machines. The materials enter two wheel mill mixers (model SL-1500). Each mixer has 7.5 kW power and processes 500 kg\/hour. The mills crush and blend the mixture for 15-20 minutes, ensuring uniform density.<\/p>

\"mesin
mesin pembancuh arang<\/figcaption><\/figure> <\/div>

Step 6: Briquette Pressing<\/h3>

Mixed charcoal enters the ball press machine <\/a><\/strong>(model SL-290). The machine uses 5.5 kW power to press material into ball-shaped briquettes at 1,000 kg\/hour. Waste material from the pressing process returns via a 5m belt conveyor for reprocessing.<\/p>

\"mesin
mesin penekan bola arang batu<\/figcaption><\/figure> <\/div>

Step 7: Finished Product Drying<\/h3>

Wet charcoal balls travel via a 5m belt conveyor into the mesh belt dryer (model SL-65). The dryer has a 6m \u00d7 2.2m \u00d7 2.8m chamber with 5 layers of 2m-wide mesh belts. Hot air circulates through all layers, drying the balls to less than 5% moisture content.<\/p>

\"Pengering
Pengering Rantai Jaring Logam<\/figcaption><\/figure> <\/div>

Step 8: Automatic Packaging<\/h3>

Dried charcoal balls move to the finished product storage bin. The automatic packaging machine (model SL-50) weighs 10-50 kg portions and fills bags at 4-6 bags per minute. A sewing machine seals the bags. The packaged charcoal is now ready for market.<\/p>

\"mesin
mesin pembungkus briket arang<\/figcaption><\/figure> <\/div>

Advantages of the Barbecue Charcoal Production Line<\/h2>

High Output with Low Labor Cost<\/mark><\/h3>

This line produces up to 20 tons of finished charcoal briquettes per hour<\/strong> when processing charcoal powder. Only 3-4 operators per shift<\/strong> are required. The automatic weighing, mixing, and packaging stages reduce manual labor by more than 70%<\/strong> compared to semi-automatic production lines.<\/p> <\/div>

Consistent Briquette Density and Burn Time<\/mark><\/h3>

The wheel mill mixer (model SL-1500<\/strong>) crushes and blends charcoal powder with binder for 15-20 minutes<\/strong> per batch, ensuring every briquette has uniform density. The result is a consistent burn time of 60-90 minutes<\/strong> across all batches, which is especially important for commercial BBQ applications.<\/p> <\/div> <\/div>

Flexible Raw Material Sourcing<\/mark><\/h3>

The BBQ charcoal processing plant can process charcoal powder made from coconut shells, hardwood, fruitwood, bamboo, or mixed raw materials. You are not limited to a single feedstock. If coconut shell charcoal prices increase, you can switch to hardwood charcoal powder without changing the equipment.<\/p> <\/div>

Scalable from Startup to Industrial Output<\/mark><\/h3>

For businesses starting with raw wood, the complete production line delivers 500 kg\/hour<\/strong> through the entire carbonization process. For customers who already have a charcoal powder supply, the briquetting section alone can produce up to 20 tons\/hour<\/strong>. The system can be expanded by adding parallel equipment as production demand grows.<\/p> <\/div> <\/div>

Low Moisture and Clean-Burning Final Product<\/mark><\/h3>

The 5-layer mesh belt dryer (model SL-65<\/strong>) reduces the moisture content of charcoal briquettes to below 5%<\/strong>. Low moisture provides longer burning time, stable heat output, and minimal smoke during grilling, helping the final product meet export standards for markets in the Middle East, Europe, and Southeast Asia.<\/p> <\/div>

Waste-Free Production Loop<\/mark><\/h3>

The charcoal ball press (model SL-290<\/strong>) generates a small amount of waste material during pressing. A 5m return belt conveyor<\/strong> automatically transports this material back to the mixer for reprocessing, ensuring that virtually no raw material is wasted during production.<\/p> <\/div> <\/div>

Why Invest in a BBQ Charcoal Processing Plant?<\/h2>

The global demand for barbecue charcoal continues to grow. Restaurants, catering services, and households need a reliable charcoal supply year-round. A barbecue charcoal production line offers several advantages.<\/p>

High Profit Margins<\/h3>

Raw materials such as wood waste, sawdust, or coconut shells typically cost $20\u201350 per ton. Finished charcoal sells for $300\u2013800 per ton, depending on quality and market demand. This 6\u201316\u00d7 value increase creates strong profit potential.<\/p>

Consistent Quality Control<\/h3>

An integrated BBQ charcoal processing plant ensures uniform briquette size, density, and moisture content. This consistency helps build customer trust and encourages repeat orders.<\/p>

Scalable Production<\/h3>

This line processes 500 kg\/hour<\/strong>, which equals approximately 4 tons per 8-hour shift. For larger operations, you can run multiple shifts or add parallel equipment to increase production capacity.<\/p>

Versatile Raw Materials<\/h3>

The charcoal briquette production line can process a wide range of feedstocks, including wood logs, sawdust, coconut shells, bamboo, rice husks, and agricultural waste. This flexibility helps reduce raw material sourcing risks.<\/p>

\"arang
arang BBQ<\/figcaption><\/figure> <\/div>

Mengapa Memilih Shuliy?<\/h2>

14 Years of Manufacturing Experience<\/h3>

Shuliy has been designing and manufacturing barbecue charcoal production lines since 2010. We have supplied complete production plants to customers in more than 60 countries, including Indonesia, Saudi Arabia, Brazil, South Africa, and the Philippines. Every installation is backed by practical operating experience from real production sites.<\/p>

One-Stop Solution from Design to After-Sales<\/h3>

We provide more than just equipment. Our engineering team designs the complete production layout according to your workshop dimensions, raw material type, and required capacity. We handle equipment manufacturing, electrical system integration, shipping coordination, installation, and commissioning, giving you a single point of contact throughout the project.<\/p>

On-Site Installation and Operator Training<\/h3>

Our experienced technicians provide 15-20 days of on-site installation and commissioning at your factory. During this period, your operators receive practical training covering machine operation, routine maintenance, and troubleshooting. Training is available in English, with multilingual support for Arabic, Spanish, French, and Russian-speaking customers.<\/p>

12-Month Warranty with Lifetime Technical Support<\/h3>

All equipment in the charcoal briquette production line is covered by a 12-month warranty<\/strong> against manufacturing defects. After the warranty period, we continue to provide technical consultation, spare parts supply, and remote video support throughout the equipment’s service life.<\/p>

Proven Track Record with Verifiable References<\/h3>

We can introduce you to existing customers in your region who are operating Shuliy charcoal production lines. You are welcome to visit their factories, review production performance, and communicate directly with their operators. We believe transparency helps customers make confident investment decisions.<\/p>

Custom Configuration for Your Production Needs<\/h3>

Different markets require different briquette shapes and packaging specifications. We can customize mold designs for round, cube, pillow, or hexagonal briquettes, optimize mixing ratios according to your binder, and configure the packaging system for 10-50 kg<\/strong> bag sizes. Every production line is tailored to your market requirements.<\/p>

Fast Spare Parts Delivery<\/h3>

We maintain a dedicated inventory of spare parts for the complete production line. Common wear parts\u2014including crusher blades, mesh dryer belts, briquette press molds, and hydraulic seals\u2014can be shipped within 48 hours.<\/p>

\"Kilang
Kilang Shuliy<\/figcaption><\/figure> <\/div>

Frequently Asked Questions (FAQ)<\/h2>

How much floor space does the barbecue charcoal production line require?<\/h3>

The complete 28-machine setup needs approximately 800-1,200 square meters of workshop space. This includes equipment footprint, material storage areas, and working aisles. The carbonization furnace and mesh belt dryer require the most space due to their size.<\/p> <\/div> <\/div>

What is the total power consumption of the BBQ charcoal processing plant?<\/h3>

The entire line consumes approximately 180-200 kW of electrical power per hour. The carbonization furnace (25 kW\/hour) and rotary dryer (22.5 kW) are the highest consumers. You need a stable 380V three-phase power supply with at least a 250 kVA transformer capacity.<\/p> <\/div> <\/div>

How many workers are needed to operate the charcoal briquette production line?<\/h3>

The line requires 3-4 operators per shift: one for the chipping and drying section, one for carbonization and crushing, one for mixing and pressing, and one for packaging. One supervisor oversees the entire operation. The electrical control system allows centralized monitoring.<\/p> <\/div> <\/div>

What is the moisture content of the final charcoal briquettes?<\/h3>

After the mesh belt dryer, the finished charcoal balls have less than 5% moisture content. This low moisture ensures long burning time (60-90 minutes), stable heat output, and minimal smoke during use.<\/p> <\/div> <\/div>

Can the BBQ charcoal production line produce different briquette shapes?<\/h3>

Yes. The ball press machine (model SL-290) uses interchangeable molds. You can produce round balls (25mm, 33mm, 40mm diameter), cube-shaped briquettes, or pillow-shaped briquettes. Mold changes take 30-60 minutes.<\/p> <\/div> <\/div>

What binder is used in the charcoal briquette production line?<\/h3>

Cassava starch (tapioca starch) is the most common binder. It is mixed with water at a ratio of 3-5% of charcoal powder weight. Corn starch or wheat flour can also be used. The binder ensures briquettes hold their shape during drying and handling.<\/p> <\/div> <\/div>

How long does it take to install and commission the complete line?<\/h3>

Installation typically takes 15-20 days with our technical team on-site. Commissioning and trial runs take another 5-7 days. We provide operator training during this period. Remote video guidance is also available for experienced buyers.<\/p> <\/div> <\/div>

What is the warranty period for the barbecue charcoal production line?<\/h3>

All equipment comes with a 12-month warranty covering manufacturing defects. We provide free technical support for the equipment’s entire lifespan. Spare parts like crusher blades, dryer belts, and press molds are available for immediate shipment.<\/p> <\/div> <\/div> <\/div> <\/div>

Ready to Start Your BBQ Charcoal Business?<\/h2>

This barbecue charcoal production line delivers 500 kg\/hour output with 28 integrated machines. From raw wood to packaged charcoal, the system handles every production stage automatically.<\/p>

Contact us today for a detailed quotation, equipment layout drawing, and installation plan tailored to your workshop space and production goals. Our team will guide you through raw material selection, equipment configuration, and after-sales support.<\/p>

Click the contact window on the right to get in touch with us. We will provide you with a quotation within 24 hours.<\/mark><\/strong><\/p>","protected":false},"excerpt":{"rendered":"

A barbecue charcoal production line is an integrated system that converts charcoal powder into finished charcoal briquettes. When using charcoal powder as raw material, this complete setup processes up to 20 tons of charcoal per hour through 6 sequential stages: crushing, mixing, briquetting, drying, and packaging. The BBQ charcoal processing plant transforms charcoal powder into […]<\/p>\n","protected":false},"author":1,"featured_media":63,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2],"tags":[],"class_list":["post-60","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solutions"],"_links":{"self":[{"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/posts\/60","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/comments?post=60"}],"version-history":[{"count":6,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/posts\/60\/revisions"}],"predecessor-version":[{"id":2948,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/posts\/60\/revisions\/2948"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/media\/63"}],"wp:attachment":[{"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/media?parent=60"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/categories?post=60"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/briquette-machines.com\/ms\/wp-json\/wp\/v2\/tags?post=60"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}