สายการผลิตถ่านอัดแท่ง | โซลูชันชีวมวลครบวงจร

4.6

last edit:2026/4/14

Production Capacity: 500 kg/h – 2,000+ kg/h (customizable)

Raw Material Moisture: ≤ 12% (drying required if higher)

Final Product: Hexagonal / Round / Square briquettes (40–70 mm)

Carbon Content: 85% – 90%

Calorific Value: 4,000 – 4,500 kcal/kg

Power Requirement: 55 – 150 kW (depending on configuration)

Labor Requirement: 2 – 4 operators per shift

Workshop Space: 200 – 500 m² (depending on capacity)

รับราคา ส่งอีเมล

คุณสมบัติโดยย่อ

Flexible Configuration

High Carbonization Efficiency (90-95%)

Superior Briquette Quality

Environmental Compliance

A charcoal briquette production line is a comprehensive biomass processing solution designed to convert various organic waste materials into high-quality charcoal briquettes. This complete production system typically achieves output capacities starting from 500 kg per hour, with configurations scalable based on your specific production requirements and raw material characteristics.

The production line integrates multiple specialized machines working in sequence: raw material preparation (crushing/chipping), drying (when moisture exceeds 12%), carbonization, secondary crushing, mixing with binder, briquette extrusion, final drying, and packaging. Whether you’re processing sawdust, rice husks, coconut shells, or wood chips, this charcoal production line delivers consistent, high-density briquettes with excellent combustion properties ideal for cooking, heating, and industrial applications.

อัดแท่งหกเหลี่ยม — ถ่านอัดแท่งสี่เหลี่ยม

With over 20 years of experience in charcoal machine manufacturing, Shuliy Machinery provides fully customizable briquette production line configurations tailored to your raw materials, production targets, and budget constraints. Our turnkey solutions include equipment installation, operator training, and lifetime technical support.

Technical Specifications of Briquette Production Line

พารามิเตอร์	ข้อมูลจำเพาะ
ความสามารถในการผลิต	500 kg/h – 2,000+ kg/h (customizable)
Raw Material Moisture	≤ 12% (drying required if higher)
Final Product	Hexagonal / Round / Square briquettes (40–70 mm)
Carbon Content	85% – 90%
ค่าความร้อน	4,000 – 4,500 kcal/kg
Carbonization Efficiency	90% – 95%
Power Requirement	55 – 150 kW (depending on configuration)
ความต้องการแรงงาน	2 – 4 operators per shift
Workshop Space	200 – 500 m² (depending on capacity)

Production Process Flow

The charcoal briquette production line follows a systematic process flow designed to maximize efficiency and product quality. The specific configuration depends on your raw material type and moisture content.

Standard Process (Low Moisture Raw Materials): Wood/Raw Material → Crushing/Slicing → Carbonization → Crushing → Mixing → Briquette Extrusion → Drying → Packaging
Full Process (High Moisture Raw Materials): Wood → Chipping → Drying → Carbonization → Flue Gas Recovery → Secondary Crushing → Binder Mixing → Briquette Extrusion → Final Drying → Packaging

For materials with moisture content exceeding 30%, a rotary dryer is integrated after the chipping stage to reduce moisture to 8-12% before carbonization. The flue gas recovery system captures and recycles combustible gases generated during carbonization, significantly reducing fuel costs.

Complete Equipment Configuration

Each charcoal briquette production line is customized based on your specific raw materials and production goals. Here’s the typical equipment configuration:

Wood Crusher / Drum Wood Chipper

The wood crusher or drum wood chipper processes logs, branches, and wood waste into uniform chips (3-5mm). For large-diameter wood, the drum chipper handles materials up to 230mm with capacities of 10-15 tons per hour.

Rotary Dryer (For High-Moisture Materials)

The biomass rotary dryer reduces moisture content from 30-40% to 8-12%, ensuring optimal briquette quality. The dryer uses waste heat from the carbonization process for energy efficiency.

Carbonization Furnace

Choose between horizontal batch furnaces (900-3000 kg/batch) or continuous carbonization furnaces (400-2000 kg/h) based on your production scale. The continuous furnace enables 24-hour operation with automated feeding and discharge systems.

Charcoal Crusher & Mixer

The charcoal crusher grinds carbonized material into fine powder (3-5mm) suitable for briquetting. The mixer then blends the charcoal powder with binder (typically 8-10% by weight) to ensure uniform composition and proper moisture content for optimal briquette formation.

Charcoal Briquette Machine

The charcoal briquette machine (also called charcoal extruder) compresses the mixed material into dense briquettes through screw extrusion. Available in models producing 500-1000 kg/h, this machine creates hexagonal, round, or square briquettes with diameters of 40-70mm. The extrusion process generates heat through friction, eliminating the need for external heating.

Box Dryer / Mesh Belt Dryer

The box dryer or mesh belt dryer reduces briquette moisture from 20-25% to below 8%, ensuring proper hardness and storage stability. Drying time typically ranges from 4-8 hours depending on briquette size and initial moisture content.

Packaging Machine

The charcoal packing machine automatically packages finished briquettes into bags (3-50 kg) with precise weight control (±0.2% accuracy). Optional heat-shrink film packaging provides additional protection during transport.

Machine Real Photo Display

เครื่องอบขี้เลื่อย — เครื่องหั่นไม้ขนาดใหญ่

Applicable Raw Materials

The charcoal briquette production line processes a wide range of biomass materials, making it ideal for regions with abundant agricultural or forestry waste:

Sawdust & Wood Chips: From sawmills, furniture factories, and wood processing facilities
Rice Husk: Abundant agricultural residue from rice milling operations
Coconut Shell: High carbon content material ideal for premium charcoal
Peanut Shells: Agricultural waste with good binding properties
Straw & Corn Stalks: Seasonal agricultural residues requiring drying
Bamboo Waste: Fast-growing renewable resource with excellent carbonization properties
Palm Kernel Shells: Oil palm industry byproduct with high energy value

Key Advantages

Flexible Configuration

Based on raw materials, unlike fixed-configuration competitors, our charcoal production line is fully customizable. High-moisture materials like fresh sawdust or rice husks require integrated drying systems, while dry materials like coconut shells can use streamlined configurations. This flexibility ensures optimal investment efficiency—you only pay for equipment your process actually requires.

High Carbonization Efficiency (90-95%)

Our advanced carbonization furnaces achieve industry-leading conversion rates, meaning more finished charcoal from the same amount of raw material. The flue gas recovery system recycles combustible gases to fuel the carbonization process, reducing external fuel requirements by 40-60%.

Superior Briquette Quality

The extrusion process creates high-density briquettes (1.2-1.4 g/cm³) with consistent shape and size. These briquettes feature:

High calorific value: 4,000-4,500 kcal/kg
Low ash content: <5%
Long burning time: 4-6 hours
Smokeless combustion
No odor or sparks
6.4 Automated Operation with Minimal Labor Modern briquette production line configurations require only 2-4 operators per shift, significantly reducing labor costs compared to traditional charcoal production methods. Automated conveyor systems connect each process stage, minimizing material handling and improving workplace safety.

Environmental Compliance

Integrated flue gas purification systems remove dust and harmful emissions, ensuring compliance with environmental regulations. The smoke-free operation enables installation in industrial zones and urban areas where traditional kilns would be prohibited.

Charcoal Briquette Production Line For Sale

Production Line vs Traditional Methods Comparison

รายการเปรียบเทียบ	สายการผลิตถ่านอัดก้อน	Traditional Manual Production
ความสามารถในการผลิต	6–8 tons/day (500 kg/h line)	1–1.5 tons/day
Carbonization Efficiency	90% – 95%	60% – 70%
Production Cycle	Continuous operation available	2–3 days per batch
การใช้พลังงาน	60–80 kWh per ton	100–150 kg wood/coal per ton
ความต้องการแรงงาน	2–4 operators	แรงงาน 8–10 คน
Quality Consistency	Uniform, carbon content 85%–90%	Uneven, carbon content 70%–75%
Environmental Impact	Smoke-free with purification system	High smoke and dust pollution
Production Cost	$50–60 per ton	$100–120 per ton
Annual Output (300 days)	1,800–2,400 ตัน	300–450 ตัน
ROI Period	6–10 เดือน	2–3 years

The above is for reference only; please refer to specific production conditions.

500kg/Hour Sawdust Briquette Production Line -Machine List

ชื่ออุปกรณ์	Full Technical Parameters	Quantity
Sawdust Crusher	Model: SL-800 Capacity: 1000 kg/h Dust Collector: Φ1000 mm, 6 bags Main Motor: 45 kW Fan Motor: 7.5 kW	1 set
Screw Conveyor (Crusher to Dryer)	Diameter: 219 mm Type: U-type ความยาว: 6 ม. Power: 4 kW	1 set
เครื่องอบแห้งแบบโรตารี่	Model: SL-D1000 Capacity: 1000 kg/h Diameter: 1000 mm Thickness: 10 mm น้ำหนัก: 2800 กก. Main Motor: 3 kW Fan Motor: 15 kW	1 set
Screw Conveyor (Dryer to Feeder)	Diameter: 273 mm Type: U-type Length: 4 m Power: 4 kW	1 set
ป้อนด้วยสกรู	Model: SL-4 Function: Distributes material to 4 briquette machines Includes: Cover & control cabinet Power: 5.5 kW	1 set
เครื่องอัดแท่งเศษไม้	Model: SL-50 Capacity: 200–250 kg/h per set Size: 1770 × 700 × 1450 mm Weight: 550 kg Power: 18.5 kW	4 sets
เครื่องเก็บควัน	Model: SL-4 Includes: Fan & purification device Power: 4 kW	1 set
สายพานลำเลียง	Function: Finished product conveying Includes: Control cabinet Power: 1.5 kW	1 set

Notes: The above is the list of machinery we have equipped for our clients, provided here for your reference.

Customer Success Story: Zimbabwe Charcoal Production Line

In May 2025, Shuliy Machinery successfully installed a complete charcoal briquette production line for a client in Zimbabwe. The customer, previously engaged in charcoal trading, sought to establish their own manufacturing operation to meet growing regional demand.

Project Specifications:

Raw Material: Log wood from local forestry operations
Production Capacity: 500 kg/h (6-8 tons/day)
Equipment Configuration: Wood crusher → Mixer → Briquette machine → Continuous carbonization furnace
Installation Period: 1 week with remote technical guidance
ผลลัพธ์ที่ได้:
Daily output: 6-8 tons of high-density charcoal briquettes
Energy consumption reduced by 30% vs traditional methods
Carbon content: 87-90% with uniform quality
Product is well-received in local and export markets
ROI projected within 8 months of operation

เตาเผาคาร์บอไนซ์แบบต่อเนื่องกำลังถูกโหลดขึ้นรถบรรทุก

สายการผลิตถ่านไม้ได้ถูกส่งไปยังซิมบับเว — เตาเผาคาร์บอไนซ์แบบต่อเนื่องกำลังถูกโหลดขึ้นรถบรรทุก

ทำไมต้องเลือก Shuliy?

20+ Years of Industry Experience

Since 2000, Shuliy Machinery has specialized in charcoal machine manufacturing, serving clients across 20+ countries including the USA, Germany, Brazil, Indonesia, and South Africa. Our deep understanding of diverse raw materials and regional market requirements ensures you receive a production line optimized for your specific conditions.

International Certifications

Our equipment meets stringent international standards:

ISO 9001 Quality Management System
CE Certification for European markets
SGS Verified Manufacturer
TUV Rheinland Certification

Comprehensive After-Sales Support

Our commitment extends beyond equipment delivery:

1-Year Warranty: Full coverage for all manufacturing defects
Lifetime Technical Support: Remote assistance and troubleshooting
Installation Guidance: Video tutorials and on-site support options
Spare Parts Supply: Fast delivery of wear parts and components
Operator Training: Comprehensive training on equipment operation and maintenance

FAQ

What is the minimum capacity for a charcoal briquette production line?

The standard minimum capacity is 500 kg per hour, based on one charcoal briquette machine. This can produce approximately 6-8 tons of finished charcoal briquettes per day (24-hour operation). Smaller configurations can be discussed for specific requirements.

How much does a charcoal briquette production line cost?

It depends on your model and production capacity.

What raw materials work best for charcoal briquette production?

The most suitable materials include sawdust, rice husks, coconut shells, and wood chips. Materials should have moisture content below 12% for optimal results. High-moisture materials require drying equipment integrated into the production line.

How long does it take to install a charcoal briquette production line?

Installation typically takes 1-2 weeks depending on the configuration complexity. Our engineers provide remote guidance throughout the process, with on-site support available if required. Commissioning and operator training are included.

What is the difference between batch and continuous carbonization furnaces?

Batch furnaces (horizontal) process 900-3000 kg per cycle of 12-14 hours, suitable for smaller operations. Continuous furnaces operate 24/7 with output of 400-2000 kg/h, ideal for large-scale production requiring consistent output.

Do I need to add binders to make charcoal briquettes?

Yes, binders are typically required at 8-10% by weight. Common binders include corn starch, cassava starch, or molasses. The binder helps the briquettes maintain shape during handling and improves combustion characteristics.

Get Your Custom Quote

Ready to start your charcoal briquette manufacturing business? Contact Shuliy Machinery today for a customized production line solution tailored to your raw materials, capacity requirements, and budget. Our engineers will design the optimal configuration to maximize your return on investment.