4.6

A wooden pallet production line is an integrated manufacturing system engineered to produce certified EPAL Euro pallets from solid timber. This complete pallet manufacturing system transforms raw pine or spruce boards into finished four-way entry pallets that meet European standards for logistics, warehousing, and international shipping. Depending on configuration, the line can output 800–1,200 EPAL-certified units per shift.

Wood Pallet Making Line
Wood Pallet Making Line

Unlike compressed pallet plants that rely on sawdust and synthetic binders, this solid wood pallet assembly line uses genuine timber construction. The resulting pallets deliver superior dynamic load capacity (up to 2,000 kg) and static stacking strength (up to 6,000 kg), making them the preferred choice for heavy-duty supply chains across Europe, the Middle East, and Africa.

Shuliy Machinery has configured and commissioned timber pallet production systems in over 30 countries. Our engineers understand the tolerances, fastening patterns, and ISPM-15 heat-treatment requirements that determine whether a pallet earns EPAL certification or gets rejected at the port.

EPAL Pallet Specifications Produced by This Line

The Euro pallet manufacturing line is calibrated to produce three mainstream EPAL formats. Each specification uses solid pine or spruce lumber to ensure consistent grain structure and load-bearing integrity.

ModelDimensions (mm)StrukturDynamic LoadStatic LoadTypical Markets
EUR-11200 × 800 × 144 9 Blocks
3 Beams
7 Boards
1,500–2,000 kg4,000–6,000 kgUniversal;
highest demand
across Europe
EUR-21200 × 1000 × 144 9 Blocks
3 Beams
7 Boards
1,500–2,000 kg4,000–6,000 kgUK,
Netherlands,
Finland
warehousing
Half-size800 × 600 × 144 6 Blocks
2 Beams
5 Boards
800–1,000 kg2,000–3,000 kgRetail distribution
and parcel logistics
  • Structural variants: The line can assemble both three-runner Dan perimeter-base configurations by adjusting the block placement and nailing sequences.
  • Certification markings: Every pallet receives EPAL branding, EUR stamping, and IPPC/ISPM-15 heat-treatment identifiers embossed on the side stringers—mandatory for cross-border shipment within the Eurozone and beyond.
EPAL Pallet
EPAL Pallet

What Is the Complete Production Workflow of a Wooden Pallet Production Line?

The wooden pallet assembly system follows a linear process from raw board to stacked finished goods. Below is the standard workflow configured for a mid-capacity EPAL facility.

LangkahStationFungsi
1Raw Material StagingSolid timber boards inspected,
sorted, and queued for cutting
2CNC Cut-off SawBoards cut to precise lengths for deck
boards, stringers, and blocks
3Block PreparationTimber blocks cut, chamfered,
and pre-drilled for nailing
4Pallet Leg Assembly (Block Nailer)Blocks fastened to bottom stringers to
form the base frame
5Main Nailing MachineTop deck boards nailed to the base;
mixed-length fasteners applied
6Rotation StationPallet rotated for access to all four
sides
7Branding PressEPAL/EUR/ISPM-15 marks embossed
into side stringers
8Corner Chamfering45° bevel cut on all four corners for
forklift entry
9Flip StationPallet inverted for uniform stacking
orientation
10Automatic StackingFinished pallets layered and squared
for banding
11Buffer PlatformStacked pallets held for wrapping or
direct loading
Wood Pallet Manufacturing Line
Wood Pallet Manufacturing Line

Equipment Specifications by Production Stage

The Euro pallet production line comprises nine integrated machines. Each unit is selected for compatibility with EPAL tolerance standards and continuous-duty operation.

CNC Timber Cut-off Saw

ParameterSpesifikasi
ModelSL-CS6000
Saw blade450 mm alloy carbide (Jintian brand)
Cut cycle2–3 seconds per board
Tenaga motorik7.5 kW, 380V 3-phase
Control systemDelta industrial PLC + touchscreen HMI
PneumaticsSmag cylinders, Schneider relays
Max workpiece6000×200×110 mm (L×W×H)
Machine dimensions8500×1100×1300 mm

This CNC saw delivers repeatable cut lengths for stringers, deck boards, and block stock. The touchscreen interface stores recipes for EUR-1, EUR-2, and half-size formats, reducing changeover time between orders.

CNC Timber Cut-off Saw
CNC Timber Cut-off Saw

Pallet Block Nailer (Leg Pre-assembly)

ParameterSpesifikasi
ModelSL-BN1300
Working range800–1300 mm
Nail gunsStanley Bostitch 70 series × 3
Tekanan udara0.8 MPa
Cycle time4–8 seconds per leg assembly
Drive1.2 kW servo motor, 220V
ControlSiemens PLC + touchscreen
Dimensi2400×2200×2100 mm

The block nailer pre-assembles the nine-block base frame. Operators place stringers and blocks into the fixture; the machine drives all fasteners automatically, ensuring square geometry before transfer to the main nailing station.

Pallet Block Nailer
Pallet Block Nailer

EPAL Pallet Nailing Main Machine

ParameterSpesifikasi
ModelSL-PN1300
Working range800×800 to 1300×1300 mm
Short nail guns58 mm Bostitch × 3 (open deck areas)
Long nail guns80 mm Bostitch × 3 (over block positions)
Tekanan udara0.8 MPa
Cycle time~7 seconds per pallet
Drive1.5 kW servo motor, 380V
ControlDelta PLC + touchscreen
StackingHydraulic/pneumatic auto discharge
Dimensi2300×2500×2500 mm

The main nailing machine completes the pallet by fastening top deck boards to the pre-assembled base. Mixed fastener lengths ensure pull-through resistance at block locations while minimizing material stress in open spans.

EPAL Pallet Nailing Main Machine
EPAL Pallet Nailing Main Machine

Pallet Rotary Machine

ParameterSpesifikasi
ModelSL-PR2500
Dimensi2500×2100×1600 mm
Berat500 kg
ControlIntegrated touchscreen, automatic infeed
Pallet Rotary Machine
Pallet Rotary Machine

EPAL Pallet Branding Machine

ParameterSpesifikasi
ModelSL-BP1300
Working range800–1300 mm
Branding heads4–6 stations (custom dies per client)
Die materialHardened tool steel
DrivePneumatic, 0.8 MPa
SensingProximity sensors for pallet presence
Motor1.5 kW, 380V
ControlLine-integrated PLC, touchscreen
Dimensi2300×1900×1500 mm
EPAL Pallet Branding Machine
EPAL Pallet Branding Machine

Pallet Corner Cutter

ParameterSpesifikasi
ModelSL-CC1300
Working range800–1300 mm
Saw blade355 mm alloy, 2900 RPM
Tekanan udara0.8 MPa
Tenaga motorik8.8 kW, 380V
ControlLine-integrated PLC, touchscreen
OperationAutomatic infeed, four-corner simultaneous chamfer
Dimensi2700×2300×1200 mm

Cuts 45° bevels on all four corners to enable smooth forklift entry from any direction and prevent edge splintering during handling.

Pallet Corner Cutter
Pallet Corner Cutter

Pallet Flipper

ParameterSpesifikasi
ModelSL-PF3300
Working range800–1300 mm
Tekanan udara0.8 MPa
Cycle time4–8 seconds per flip
Motors1.5 kW + 0.75 kW × 2, 380V
ControlLine-integrated, automatic continuous feed
Dimensi3300×2000×1300 mm
Pallet Flipper
Pallet Flipper

Automatic Palletizer

ParameterSpesifikasi
ModelSL-PS2900
Working range800–1300 mm
Tekanan udara0.8 MPa
Cycle time4–8 seconds per layer
Motor1.5 kW, 220V
ControlLine-integrated, automatic layer forming
Dimensi2900×2100×1760 mm

Layers finished pallets into uniform stacks (typically 10–15 units high) for banding and fork-truck removal.

Automatic Palletizer
Automatic Palletizer

Finished Goods Buffer Platform

ParameterSpesifikasi
ModelSL-BP4000
Platform length4000 mm
Working range800–1300 mm pallets
Drive0.75 kW motor
FungsiTemporary accumulation before wrapping or dispatch
Finished Goods Buffer Platform
Finished Goods Buffer Platform

Facility Requirements and Staffing

BarangSpesifikasi
Total line length~15 meters
Line width2.5–3 meters
Maximum machine height3 meters
Recommended ceiling height4.5+ meters
Floor loadingReinforced concrete, 5 t/m² minimum
Electrical supply380V 3-phase, 60–80 kW total
Compressed air0.8 MPa, 500 L/min capacity
Staffing (automated config)1 operator for material loading; all other stations automatic
Staffing (traditional config)Block nailing: 2 operators; all downstream stations: 1 operator
Semi Automatic Wooden Pallet Production Line
Semi Automatic Wooden Pallet Production Line

How Does a Wooden Pallet Production Line Ensure Quality and Compliance Standards?

Every pallet produced on this solid wood pallet manufacturing line is inspected for:

  • Dimensional tolerance: Length, width, and height within ±2 mm of EPAL specification
  • Fastener placement: Nail patterns matching EPAL drawings; minimum 78 fasteners per EUR-1 pallet
  • Corner geometry: 45° chamfer angle verified by template gauge
  • Marking legibility: EPAL/EUR/ISPM-15 stamps clear and correctly positioned
  • Moisture content: Timber dried to 18–22% MC before cutting to prevent warping

Equipment is fully tested and calibrated before shipment.

  • Standard warranty: 12 months from commissioning.
  • Delivery: two 40 HQ containers.
  • Lead time: 45 days from order confirmation.
Euro Standard Wooden Pallet Production Line
Euro Standard Wooden Pallet Production Line

Why Choose Shuliy for Your Pallet Manufacturing System?

  • EPAL compliance expertise: We understand the certification requirements and can advise on heat-treatment chamber integration.
  • Modular expansion: Start with EUR-1 production and add EUR-2 or half-size capability later.
  • Global parts network: Bostitch fasteners, Delta controls, and Siemens components are serviced locally in most regions.
  • Remote diagnostics: Ethernet-enabled PLCs allow our engineers to troubleshoot from our headquarters.
Sertifikasi Kami
Sertifikasi Kami

FAQ

Can the production line manufacture non-standard pallet sizes?

Yes. In addition to standard EPAL pallet sizes, the production line can be customized to produce other pallet dimensions according to your market requirements. Our engineers can adjust the machine settings, fixtures, and tooling to match your desired pallet specifications.

What type of wood is recommended for pallet production?

Pine and spruce are the most commonly used materials due to their strength, availability, and compliance with EPAL standards. However, other suitable timber species can also be used, provided they meet the required moisture content and structural strength requirements.

How long does it take to change from one pallet size to another?

The changeover time depends on the pallet specification and production setup. For most standard configurations, operators can complete adjustments within a few hours by changing machine parameters and positioning fixtures.

Can the line be upgraded in the future if production demand increases?

Yes. The production line is designed with modular expansion in mind. Additional automation modules, conveying systems, stacking equipment, or higher-capacity nailing stations can be added as production requirements grow.

What is the expected service life of the equipment?

With proper maintenance and normal operating conditions, the equipment can operate reliably for more than 10 years. Regular inspection of pneumatic components, nail guns, saw blades, and electrical systems helps maximize machine lifespan.

What consumables are required during operation?

The main consumables include pallet nails, saw blades, lubrication materials, and replacement wear parts such as pneumatic seals and cutting tools. These items are readily available and have relatively low operating costs.

Can the production line operate continuously in multiple shifts?

Yes. The equipment is designed for industrial production environments and can support continuous multi-shift operation. Routine maintenance should be performed according to the recommended schedule to ensure stable long-term performance.

What training is provided after purchasing the line?

Customers receive operation manuals, maintenance guides, machine layout drawings, and technical training. Remote support and video guidance are available to help operators quickly become familiar with the production process.

How much factory space is required for raw material storage and finished pallets?

In addition to the production line itself, sufficient space should be reserved for timber storage, finished pallet stacking, forklift movement, and packaging operations. The exact area depends on production volume and inventory requirements.

Is remote technical support available after installation?

Yes. Shuliy provides lifetime technical support. Engineers can assist with troubleshooting, parameter adjustments, maintenance guidance, and production optimization through online communication and remote diagnostics when applicable.

What factors most affect pallet production costs?

The main cost factors include timber prices, nail consumption, labor costs, electricity usage, pallet specifications, and local certification requirements. Raw material costs generally account for the largest portion of overall production expenses.

Can the line be integrated with a heat-treatment system?

Yes. The production line can be connected to an ISPM-15 heat-treatment kiln or drying chamber, allowing pallets to meet international export requirements before branding and shipment.

Related Equipment

Sawdust Block Making Production Line

This integrated production line consists of crushing, drying, mixing, high-pressure pressing and cutting units, converting sawdust, wood shavings and rice husk into solid compact wood blocks. Finished blocks serve as biomass fuel, packaging support and construction raw materials for multiple industries.

Core Advantages

  • Wide Raw Material Utilization: Processes diverse wood & agricultural waste, cutting waste disposal cost by over 35% and turning scraps into profitable products.
  • Customizable Output: Adjustable moulds produce blocks in varied sizes, with typical line yield ranging from 1–4.5 tons per hour.
  • Energy Saving & Eco-friendly: Optimized compression design lowers unit power consumption by 30% vs conventional equipment, no extra chemical binder required.
  • High Product Value: Compacted blocks gain over 20% higher calorific value than loose raw sawdust, greatly cutting storage and transportation expenses.
  • Low Labor Input: Fully continuous automatic workflow reduces on-site operators by 60% compared with scattered manual processing.
Mesin Pembuat Blok Pallet Kayu
Mesin Pembuat Blok Pallet Kayu