The Continuous Carbonization Furnace is designed for the large-scale production of high-quality charcoal from various biomass materials, including rice husks, coconut shells, wood chips, sawdust, and other similar materials.

With a capacity of 400-2000kg/h, it operates under high-temperature conditions to achieve oxygen-free, dry distillation, resulting in a high carbonization rate for materials like straw, palm kernel shells, and bamboo scraps.

Ini menjadikan tungku karbonisasi berkelanjutan solusi ideal untuk bisnis yang ingin menghasilkan arang berkelanjutan secara efisien.

Tungku Karbonisasi Berkelanjutan Dijual

The continuous carbonization furnace consists of a screw feeding system, horizontal feeding, rotary drum, condensation discharge, burner, combustion chamber, purification unit, and control cabinet.

Skema dari tungku karbonisasi kontinu

Pameran komponen inti

• Carbonizers. The core unit for converting biomass into charcoal.
• Gasifiers. Facilitate the production of combustible gases during the carbonization process.
• Soot processors. Filter out impurities and prevent the emission of harmful particles.
• Combustible gas purifiers. Remove contaminants from the gases to ensure clean emissions.
• Combustible gas condensers. Collect and condense the gases for further use.
• Induced draft fans. Promote gas circulation throughout the system to maintain efficient operation.

Kuil karbonisasi kontinu terdiri dari beberapa komponen kunci yang bekerja secara sinergis untuk memproduksi arang berkualitas tinggi sambil meminimalkan dampak lingkungan.

Proses produksi dari tungku karbonisasi kontinu

Tungku karbonisasi kontinu beroperasi dengan memanfaatkan panas yang dihasilkan dari proses pembakaran untuk memulai pirolisis bahan baku biomassa.

Ketika bahan bergerak melalui drum yang berputar, ia mengalami suhu tinggi yang dikendalikan dengan cermat, yang memecah senyawa organik yang kompleks dan melepaskan gas yang mudah menguap.

Gas -gas ini kemudian dibakar di ruang pembakaran, secara signifikan meningkatkan efisiensi energi tungku sambil meminimalkan emisi berbahaya.

• Heat utilization. Uses combustion heat to initiate pyrolysis of biomass feedstock.
• Rotating drum. Biomass moves through the drum, ensuring even exposure to high temperatures.
• Efficient breakdown. High temperatures decompose organic compounds and release volatile gases.

• Energy maximization. Volatile gases are burned in the combustion chamber for optimal energy use.
• Emission reduction. The wood tar and wood vinegar generated during the production process are combusted, ensuring no environmental pollution. Water is recyclable, helping to save and conserve water resources.

Spesifikasi tungku karbonisasi kontinyu

Furnace karbonisasi kontinu yang laris:

Kami mendukung layanan kustomisasi. Jika Anda ingin mengetahui lebih lanjut tentang model dan detail produk kami, silakan hubungi kami！

Bahan apa yang cocok untuk mesin pembuat arang serbuk gergaji?

Mesin pembuat arang serbuk gergaji mampu memproses berbagai bahan baku, membuatnya sangat fleksibel.

It can handle biomass, sludge, garbage, and other materials, as long as their size is below 15 cm and moisture content is under 15%.

Bahan -bahan ini dapat secara langsung berkarbonisasi, memungkinkan produksi arang yang efisien dan berkelanjutan.

• Bahan biomassa (mis., Gergaji, kerang kacang, batang jagung, dan sekam padi)
• Residu pertanian (mis., Basi, tangkai sorgum, dan tangkai kapas)
• Limbah kehutanan (mis., Keripik bambu, cabang, dan cangkang palem)
• Limbah organik lainnya (mis., Biji -bijian penyuling, tepung jagung, dan daun mati)
• Produk sampingan dari berbagai industri (mis., Tempat kopi, sekam aprikot, dan residu obat tradisional Tiongkok)
• Berbagai batang tanaman (mis., Sekam biji bunga matahari, rumput ubi, dan batang rami)

Semua bahan ini dapat diproses secara efisien di tungku karbonisasi kontinu untuk menghasilkan arang berkualitas tinggi.

Keuntungan dari tungku karbonisasi berkelanjutan

• High efficiency. Enables continuous operation, boosting productivity by eliminating frequent loading and unloading.
• Consistent output. Ensures uniform carbonization, resulting in consistent quality of the final charcoal.
• Energy efficiency. Utilizes heat recovery systems to recycle flue gas and waste heat, reducing energy consumption.
• Flexibility. Adapts to various raw materials and carbonization settings, such as temperature, residence time, and gas flow rate.

• Automated control. Features advanced automation for precise monitoring, enhancing safety and minimizing human intervention.
• Environmental friendliness. Incorporates dust removal and emission control systems to meet environmental standards and reduce pollution.
• Cost savings. Reduces labor and energy costs, while its high-quality output improves market competitiveness and profitability.

Fitur Teknologi Tungku Karbonisasi Berkelanjutan

• High automation. Assembly line production with advanced technology for high-temperature sealing, allowing carbonization in various environments (vacuum, positive pressure, atmosphere protection, oxygen-free).
• Adjustable temperature range. Temperature can be precisely controlled from 50-1000°C to meet specific product requirements.
• Normal pressure operation. Ensures superior operating conditions with minimal dust in the workshop.
• Low air volume. Reduces the pressure on the dust collection system by requiring minimal air volume.

• Controlled firing time. Firing time can be adjusted to ensure even and thorough carbonization.
• Energy recycling. Comprehensive thermal energy recycling enhances thermal energy utilization efficiency.
• Multiple temperature zones. Inner cylinder can have multiple zones for temperature control based on product characteristics.
• Solvent recovery. Convenient for the recovery of solvents from materials.
• High filling material rate. Achieves over 15% filling material rate for optimal heat exchange with hot flue gas, with a maximum rate of 25%.

Bagaimana cara kerja mesin pembuatan arang serbuk gergaji?

• Deflector mechanism. Raw material enters the carbonization main furnace and moves horizontally with the rotation of the furnace, guided by the deflector.
• Continuous carbonization. The material gradually moves from the feed inlet to the carbon outlet while undergoing carbonization during its movement.
• Air locks. Both the feed and carbon outlets are equipped with air locks to prevent air from entering, maintaining an oxygen-poor environment.

• Induced draft fan. The main furnace is equipped with an induced draft fan to maintain the oxygen-poor atmosphere during the continuous feeding and carbonization process.
• Continuous operation. The design allows for continuous feeding and carbonization, enhancing efficiency and production capacity.
• Improved carbonization results. The oxygen-poor environment ensures better carbonization quality and is ideal for producing charcoal and bamboo charcoal.

Kasus Pelanggan di Tungku Karbonisasi Berkelanjutan

Dalam kisah sukses yang luar biasa, seorang pelanggan dari Kongo memesan tungku karbonisasi berkelanjutan dan penggiling arang dari Pabrik Shuliy.

Dengan kapasitas keluaran yang mengesankan sebesar 800-1000kg/jam, mesin ini dipilih secara khusus untuk memfasilitasi produksi dan penjualan arang barbekyu berkualitas tinggi.

Hubungi kami

In conclusion, the Continuous Carbonization Furnace stands as a beacon of innovation in the realm of sustainable charcoal production. Its continuous process, efficient biomass conversion, and eco-friendly operation make it an indispensable asset for industries seeking greener practices.

Additionally, we’re proud to offer two other models of carbonization furnaces: the Hoist Carbonization Furnace and the Horizontal Carbonization Furnace.

Setiap model menawarkan fitur unik untuk memenuhi beragam kebutuhan produksi arang dan solusi energi berkelanjutan. Jelajahi rangkaian tungku karbonisasi kami dan revolusi pendekatan Anda terhadap produksi arang sekarang juga.