The Continuous Carbonization Furnace is an advanced equipment designed to transform biomass materials into high-quality charcoal through a continuous process. It represents an innovative technology in sustainable energy solutions, offering significant potential and impact in the field of charcoal production.

By combining efficient biomass conversion with environmentally friendly carbonization processes, the Continuous Carbonization Furnace not only enhances charcoal production in terms of yield and quality but also minimizes environmental impact. It has become a crucial asset in modern industrial production.

In this product overview, we will delve into the working principles, key features, and extensive applications of the Continuous Carbonization Furnace, providing a comprehensive understanding of this cutting-edge technology leading the way in charcoal production.

Basic Understanding of Continuous Carbonization Furnace

The continuous carbonization furnace utilizes the heat generated from the combustion process to initiate pyrolysis of the biomass feedstock.

As the material moves through the rotating drum, it is subjected to controlled high temperatures, resulting in the breakdown of complex organic compounds and the release of volatile gases.

These gases are subsequently burned in the combustion chamber, maximizing energy efficiency and minimizing emissions.

What materials are suitable for Sawdust Charcoal Making Machine?

You can use many raw materials that can be carbonized in the continuous carbonization furnace. Biomass, sludge, garbage, and other types of materials can be processed. The raw material size is less than 15 cm and the moisture content is less than 15%. It can be directly carbonized.

You can also use peanut shells, sawdust, corn stalks, bagasse, branches, rice husks, bamboo chips, sorghum stalks, sunflower seed husks, distiller’s grains, corncobs, sorghum stalks, coconut shells, apricot husks, peanut shells, coffee grounds, cotton stalks, beans Stalks, Yam grass, dead leaves, traditional Chinese medicine residue, hemp stalks, palm shells.

Specification of continuous carbonization furnace

Coconut Charcoal Machine Structure

The coconut charcoal machine consists of carbonizers, gasifiers, soot processors, combustible gas purifiers, combustible gas condensers, induced draft fans, and other components. It utilizes advanced carbonization technology to prevent the emission of harmful gases and environmental pollution.

Designed for efficient production, it converts biomass into high-quality charcoal and ensures clean emissions through soot processors and gas purifiers. The induced draft fan facilitates gas circulation within the system. Overall, it sets a standard for sustainable charcoal production.

Advantages of Continuous Carbonization Furnace

• High Efficiency: It allows for uninterrupted carbonization processes. This results in higher production efficiency compared to batch-type carbonization furnaces. The continuous operation eliminates the need for frequent loading and unloading, saving time and increasing overall productivity.
• Consistent and Uniform Output: With the continuous carbonization furnace, the carbonization process is carried out consistently and uniformly. It ensures that the carbonization process is evenly distributed. This results in a consistent quality and uniformity of the final charcoal or carbonized product.
• Energy Efficiency: It utilizes advanced heat recovery systems, such as the recycling of flue gas and waste heat, to preheat the incoming raw materials. This reduces energy consumption and optimizes the utilization of heat energy, making the carbonization process more cost-effective and environmentally friendly.

• Flexibility and Adaptability: Continuous carbonization furnaces are highly versatile and can accommodate various types of raw materials. They can be adjusted to suit different carbonization requirements, such as temperature control, residence time, and gas flow rate.
• Automated Operation and Control: Continuous carbonization furnaces are equipped with advanced automation and control systems, ensuring precise monitoring and regulation of the carbonization process. This enhances operational safety, minimizes human intervention, and enables real-time adjustment of parameters for optimal performance and product quality.
• Environmental Friendliness: Continuous carbonization furnaces are designed with environmental considerations in mind. They incorporate efficient dust removal and emission control systems to minimize air pollution and ensure compliance with environmental regulations. The closed-loop operation and utilization of waste heat further contribute to reducing environmental impact.
• Cost Savings: It offers long-term cost savings. Its high efficiency, energy optimization, and automated operation reduce labor costs and energy consumption. Additionally, the consistent and uniform output quality of the carbonized product enhances market competitiveness and profitability.

Technology Feature of Shuliy Continuous Carbonization Furnace

• Assembly line production, high degree of automation. Using the high-temperature sealing technology designed by our company, high-temperature cracking, carbonization, and tender burning can be performed in vacuum, positive pressure, atmosphere protection, and oxygen-free environment.

• The temperature range is widely adjustable (50-1000 degrees), which can realize precise control according to product requirements and ensure the degree of burning of products.

• Normal pressure operation, superior operating environment, less dust in the workshop.

• The air volume required for system operation is very small, reducing the pressure on the dust collection system.

• The firing time of the product inside the equipment can be controlled to ensure that the product is fired evenly and thoroughly.

• Thermal energy realizes comprehensive recycling, which improves thermal energy utilization efficiency.

• The inner cylinder of the equipment can be set with multiple temperature zones, and the firing can be carried out according to the characteristics of the product, and different temperatures can be used.

• It is convenient for the recovery of the solvent in the material.

• The filling material rate inside the equipment is high, which can reach more than 15%, so as to realize sufficient heat exchange with the high-temperature hot flue gas and the wall surface of the kiln body, and the highest rate can reach more than 25%.

Working Principle of Sawdust Charcoal Making Machine

The continuous carbonization furnace adopts the working principle of the deflector.

After entering the carbonization main furnace, the raw material moves horizontally with the rotation of the main furnace under the action of the deflector and gradually moves from the feed inlet to the carbon outlet, and carbonizes during the movement.

Both the feed and carbon outlets are equipped with air locks to isolate the entry of air. At the same time, the carbonization main furnace is also equipped with an induced draft fan to ensure that the oxygen-poor environment in the main furnace is maintained during the continuous feeding and carbonization process.

It can realize continuous feeding and carbonization operations. This continuous operation design improves the efficiency and production capacity of carbonization, and at the same time ensures an oxygen-poor environment during the carbonization process, thereby achieving better carbonization results. It is widely used in the production fields of charcoal and bamboo charcoal.

Customer cases in Continuous Carbonization Furnace

In a remarkable success story, a customer from Congo placed an order for a continuous carbonization furnace and charcoal grinder from Shuliy Factory.

With an impressive output capacity of 800-1000kg/h, these machines were specifically chosen to facilitate the production and sale of high-quality barbecue charcoal.

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In conclusion, the Continuous Carbonization Furnace stands as a beacon of innovation in the realm of sustainable charcoal production. Its continuous process, efficient biomass conversion, and eco-friendly operation make it an indispensable asset for industries seeking greener practices.

Additionally, we’re proud to offer two other models of carbonization furnaces: the Hoist Carbonization Furnace and the Horizontal Carbonization Furnace.

Each model offers unique features to cater to diverse needs in charcoal production and sustainable energy solutions. Explore our range of carbonization furnaces and revolutionize your approach to charcoal production today.