그만큼 숯 생산 라인 machine by our company offers a comprehensive solution for transforming wood, wood chips, or other plant-based raw materials into high-density sawdust charcoal briquettes.

Our charcoal briquette production lines include processes such as crushing, mixing, molding, charring, and drying. We cater to various scales and processing needs. Configurations are available for 1-3t/d, 3-6t/d, 그리고 6-10t/d output capacities.

Each line is equipped with essential machinery such as wood shredders, hammer mills, dryers, sawdust briquette machines, and carbonization furnaces. These charcoal-making units ensure efficient production from raw material preparation to the final charcoal product.

The line accepts wood waste with moisture below 40%. Raw materials include hardwood logs, branches, sawdust, bamboo, coconut shell, and fruit wood. The final product is high-density charcoal briquettes ready for barbecue, shisha, and industrial fuel markets.

바이오매스 숯 기계 전문가로서 효율성을 극대화하는 맞춤형 장비 솔루션을 전문으로 합니다. 우리의 믿을 수 있는 숯 제품은 다양한 용도에 적합합니다.

Raw Materials for the Charcoal Production Line

숯 생산 라인에 필요한 원자재를 이해하는 것은 성공적인 운영을 위한 첫 번째 단계입니다.

숯 연탄 생산 라인은 일반적으로 목재 통나무, 대나무, 바이오매스, 농업 잔류물 및 코코넛 껍질을 포함한 다양한 원료를 사용합니다. 각 바이오매스 유형은 고유한 특성과 고려 사항을 제공합니다.

숯 생산을 위한 바이오매스 선택은 현지 가용성, 시장 수요 및 가공 공장의 특정 제품 요구 사항과 같은 요소에 따라 달라집니다.

다음으로, 숯 연탄 생산 라인의 작업 과정을 살펴보고 각 단계의 세부 사항을 이해해 보겠습니다.

How the Charcoal Making Plant Works: 5-Stage Process

Stage 1: Crushing

The SL-800 wood sawdust machine crushes logs, branches, and wood chips into fine sawdust. Capacity reaches 1,000 kg per hour. The 45 kW main motor drives alloy hammers against an internal screen. A 6-bag dust remover with 1,000 mm diameter keeps the workshop clean. Screen apertures from 0.6 mm to 12 mm control the final sawdust size.

Stage 2: Drying

Wet sawdust cannot form strong briquettes. The SL-D1000 rotary drum dryer reduces moisture from 30–40% down to 8–12%. Capacity matches the crusher at 1,000 kg per hour. The dryer includes a cyclone dust collector, adjustable-speed motor, and independent control cabinet.

Stage 3: Briquetting

Dried sawdust enters the screw feeder. The feeder distributes material evenly to four SL-50 briquette machines. Each machine produces 200–250 kg of briquettes per hour. High-pressure screw extrusion compresses sawdust into dense rods without any binder. The machines use chromium-manganese alloy molds and C-type belts for longer service life.

Stage 4: Carbonization

Biomass briquettes load into vertical carbonization furnaces. Each furnace processes one batch every 6–8 hours. After the first hour, combustible gases released from the briquettes sustain the furnace heat. No electricity or external fuel is required. Three furnaces working in rotation handle the daily output of the 1 ton/hour briquetting line.

Stage 5: Cooling and Packing

Hot charcoal cools inside the sealed inner stoves. Once at room temperature, the charcoal briquettes are ready for packaging and sale. The charcoal holds the briquette shape, density, and uniform size from the pressing stage.

Charcoal Production Line Machine For Sale

생산 과정을 이해한 후에는 필요한 장비에 관심이 생길 수 있습니다. 우리는 다양한 요구에 맞는 다양한 기계를 제공합니다.

1. 목재 분쇄기

목재 분쇄기는 통나무나 가지와 같은 원료를 더 작은 입자로 분쇄하는 데 사용됩니다.

• 효율적이고 균일한 파쇄로 최적의 탄화를 위한 일관된 재료 크기를 보장합니다.
• 고속 작동, 시간 절약 및 생산 효율성 향상.
• 다양한 유형의 목재 및 바이오매스 재료를 처리할 수 있는 다양성.

2. 톱밥 건조기

톱밥 건조기는 원료의 수분 함량을 줄이는 역할을 합니다.

• 빠르고 균일한 건조로 원료가 연탄 및 탄화에 적합하도록 보장합니다.
• 에너지 효율적인 운영으로 생산 비용이 절감됩니다.
• 수분 함량을 정밀하게 제어하기 위해 온도와 건조 시간을 조절할 수 있습니다.

3. 바이오매스 연탄 기계

바이오매스 연탄 기계는 건조된 원료를 원하는 모양의 연탄으로 압축하는 데 사용됩니다.

• 일관되고 균일한 연탄 생산으로 제품 품질이 보장됩니다.
• 연탄 성형 시 높은 압력과 밀도로 인해 작고 내구성이 뛰어난 연탄이 생성됩니다.
• 다양한 바이오매스 재료와 작업할 수 있는 다양성으로 제품 옵션에 유연성을 제공합니다.

4. 탄화로

탄화로는 탄화 과정을 통해 연탄이 숯으로 변환되는 마지막 단계입니다.

• 최적의 탄화를 위해 가열 및 산소 결핍을 제어합니다.
• 고온 단열로 효율적이고 철저한 탄화를 보장합니다.
• 환경 표준을 준수하는 안전 기능 및 배출 제어 메커니즘.

Charcoal Production Line Equipment List

A complete 1 ton/hour charcoal production line includes the following machines:

• Total working area: 200–300 m².
• Total labor: 3–4 operators per shift.
• Total power (line excluding furnaces): 163.5 kW.

Advantages of The Charcoal Production Line

Wood Sawdust Machine (SL-800)

The crusher is the line’s front end. Its 45 kW copper-core motor handles logs and large branches. An optional large feed inlet accepts tree trunks directly. Spare hammers and screens ship with the machine. Keep hard metals and stones out of the feed opening to protect the blades.

Rotary Drum Dryer (SL-D1000)

The dryer’s 1,000 mm drum runs on 3 kW main power plus a 15 kW fan. Hot air flows through the rotating drum and carries moisture out. The adjustable-speed motor lets you slow the drum for very wet material.

Weight: 2,800 kg.

Sawdust Briquette Machine (SL-50) × 4

Each briquette machine runs on an 18.5 kW national-standard all-copper motor. Key design points:

• 100 cm bearing: more stable feeding and longer bearing life
• U-steel frame: resists deformation under continuous pressure
• Pre-welded screw angle: suits 90% of common raw materials out of the box
• Chromium-manganese alloy mold: extended mold life against abrasive sawdust

The four machines press at the same time. Even if one machine stops for maintenance, the other three keep producing.

Vertical Carbonization Furnace × 3

The vertical carbonization furnace is the final value-adding stage. Each furnace includes one outer body and three inner stoves. While one stove carbonizes, another cools, and a third loads. This rotation keeps production continuous.

Key parameters per furnace:

The sealed chamber produces uniform, low-smoke charcoal. Optional condensers recover wood vinegar and tar as sellable by-products.

Why Invest in This Charcoal Production Line?

• Briquettes sell for more than lump charcoal. Uniform shape, high density, and long burn time command premium prices in barbecue and export markets.
• No electricity for carbonization. The vertical furnaces recycle their own combustible gases. Your electricity bill only covers crushing, drying, and briquetting.
• Modular investment. Buy 1 briquette machine today, add 3 more when orders grow. No equipment becomes obsolete.
• Low labor demand. 3–4 workers run the entire 1 ton/hour line. Automated conveyors remove manual material handling between stages.
• Turnkey delivery. One supplier provides every machine, the layout drawing, and the wiring plan. No compatibility problems between equipment from different factories.

How to Set Up a Charcoal Processing Plant?

숯 가공 공장을 설립하려면 철저한 계획이 필요합니다. 시장 조사와 사업 계획부터 시작하여 수요와 경쟁을 이해하세요. 환경 규제를 고려하여 원자재 및 운송 장소와 가까운 장소를 선택하십시오. 파쇄기, 건조기, 탄화로, 포장 기계 등 필수 장비에 투자하세요.

안정적인 원자재 공급을 보장하고 장비를 정기적으로 유지관리합니다. 효율적이고 지속 가능한 운영을 위해 현지 규정을 준수하세요. 마케팅 전략을 개발하고 유통 채널을 구축합니다. 숙련되고 효율적인 인력을 위해 장비 작동, 품질 관리 및 안전에 대해 직원을 교육합니다.

공장이 설립되면 숯 제품의 응용 분야를 이해하면 시장과 판매 채널을 확장하는 데 도움이 됩니다.

Charcoal Production Line Application

• 산업 제조. 야금, 화학 생산, 에너지 생성 등의 공정에 숯이 필요한 산업에서 사용됩니다.
• 농업 및 임업. 농부와 임업 운영에서 농업 폐기물, 목재 잔재물, 바이오매스를 판매 또는 개인 용도로 사용할 수 있는 숯으로 전환하는 데 활용됩니다.
• 상업적 이용. 숯 생산 공장 및 제조업체와 같은 상업 기업에 고용되어 소매 및 도매 유통용 숯 제품을 생산합니다.

• 환경 솔루션. 환경 영향을 줄이기 위해 숯 생산에 바이오매스 폐기물을 사용하는 지속 가능한 관행과 폐기물 관리에 중점을 둔 환경 단체 및 이니셔티브에서 채택했습니다.
• 에너지 부문. 재생 에너지원으로 숯을 생산하기 위해 에너지 부문에 적용되어 에너지 자립에 기여하고 화석 연료에 대한 의존도를 줄입니다.
• 연구 및 개발. 숯 생산 기술, 탄화 공정 연구 및 숯의 새로운 응용 분야 탐색을 위해 연구 기관 및 대학에서 활용됩니다.

Common Charcoal Production Problems and Solutions

Problem 1: Briquettes crack or break during carbonization.

• Cause: sawdust moisture was too high during pressing.
• Solution: hold dryer output moisture at 8–12% and let hot briquettes cool before loading the furnace.

Problem 2: Dryer cannot keep up with the crusher.

• Cause: raw material is too wet.
• Solution: pre-dry very wet wood in open air for 1–2 days, or reduce crusher feed rate until moisture balance stabilizes.

Problem 3: Briquette machine molds wear fast.

• Cause: sand or stone contamination in sawdust.
• Solution: screen raw material before crushing. Keep chromium-manganese alloy spare molds in stock.

Problem 4: Charcoal output is lower than briquette output.

• Cause: furnaces are the bottleneck.
• Solution: add one vertical carbonization furnace for every 2.5–3 tons of daily briquette production.

Why Choose Shuliy for Your Charcoal Making Plant?

• Complete line from one factory. Shuliy manufactures the crusher, dryer, briquette machines, conveyors, and carbonization furnaces. Every machine is tested together before shipping.
• Layout design included. Send us your workshop dimensions. Our engineers provide a free 2D/3D layout showing machine positions, material flow, and operator stations.
• Wear parts in stock. Hammers, screens, screws, molds, and inner stoves ship within 48 hours. Your line never waits weeks for a spare part.
• 12-month warranty, lifetime support. Machine faults during the warranty period are our responsibility. Technical support continues for the equipment’s entire service life.
• Flexible installation options. Installation is simple enough for self-installation with our manuals and videos. On-site engineer teams are available for full commissioning and operator training.

Get a Custom Charcoal Production Line Quote

This charcoal production line turns wood waste into premium charcoal briquettes at 1 ton per hour. Tell us your raw material type, moisture content, and daily output target. Shuliy engineers will recommend the right number of briquette machines and carbonization furnaces, then send a detailed quotation with a layout drawing and shipping schedule within 24 hours.

자주 묻는 질문

How much charcoal does 1 ton of briquettes produce after carbonization?

One ton of dried biomass briquettes yields approximately 700–800 kg of finished charcoal in the vertical furnace. The briquettes are already compressed and dried before carbonization, so the yield is much higher than carbonizing raw wood directly.

Can this charcoal production line process coconut shell?

Yes. Coconut shell crushes well in the SL-800 machine. However, coconut shell can also be carbonized directly in the vertical furnace without briquetting. Many buyers run both processes in the same plant.

What happens if my raw material moisture is above 40%?

Material above 40% moisture overloads the dryer and reduces line output. Store very wet material in a ventilated area for several days before processing, or add a second drying pass.

Can I start the line without the carbonization furnaces?

Yes. Some buyers sell raw biomass briquettes directly to carbonization plants or boiler fuel markets first. The furnaces can be added later when you are ready to move into higher-margin charcoal sales.

What power supply does the line need?

The line requires a three-phase industrial supply of approximately 165–180 kW capacity. The carbonization furnaces need no electrical connection. A diesel generator set can run the line in off-grid areas.

How long does installation take?

Self-installation with our drawings typically takes 5–7 days with 3–4 workers. An on-site Shuliy engineer team completes installation, commissioning, and operator training in approximately 3–4 days.